Automatic Double Glass Processing Machine Insulation Glass Machine

• Warranty: 1 Year
• Type: Insulating Glass Production Line
• Certification: CE, ISO
• Structure: Vertical
• Control System: PLC
• Glass Washing Machine Type: Vertical Glass Washing Machine
• Model NO.: LBP2500C
• Condition: New
• After-sales Service: Lifetime Service
• Max Glass Size: 2500*3000mm
• Min Glass Size: 450*200mm
• Power Supply: 380V/50Hz
• Total Power: 38.5kw
• Work Speed: 3-45m/Min
• Outline: 24000*2500*3180
• Transport Package: Standard Packing
• Specification: 2500
• Trademark: BOKE
• Origin: China
• HS Code: 84649019
• Production Capacity: 500line Per Year

Product Description

This Vertical Insulating glass machine is composed of 1) loading section, 2) washing and drying section, 3) transmission and storage section, 4) light inspection and spacer bar attaching section, 5) transmission  section, 6) inside assembly and inert gas filling section, 7)storage and unloading section. With special design, it can wash Low-E glass effectively with high speed.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.


There are two operation methods in the control panel 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.

1. Three pair of brushes import from USA, DuPont brand. Which is well known for its fine quality and durable in use. They can wash Low-E glass.
2.  Automatically distinguish the coating side of coated glass and Low-E glass.
3. Adopt waterproof bearing without oil lubricant, SKF brand import from Sweden.
4.  The washing body adopt stainless steel and anti-rusting materials.
5. The PLC and other electric elements adopt Schneider brand, import from France.
6. With automatic inert gas filling function in the press section. The inert gas filling efficiency is more than 90%

1.2 Performance characteristic for Insulating Glass Production Line:
1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2) Static state put glass when add glass material, ensure safety in production.
3) The washing machine adopts stainless steel and other corrosion resistant material, good waterproof, security, clean, and long service life. Equipped with sponge roller, which makes the washing and drying more efficiency.
4) Three pair of brushes, one pair with hard brushes which can keep away from the glass when wash Low-glass; while the other two pair is soft brushes, which can wash Low-E glass and won't break the coating.
5) Can process 3~18mm thickness glass, with wide using range.
6) It can process same edge double layers and triple layers insulating glass with high efficiency.
7) The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.
8) Adopt low-voltage electric apparatus component, the sensor, PLC, whole process automatically control machinery.
9) Treat the surface of plate guard through baking, powder coated. Appearance is beautiful and wears well.
10) The dry part use circulation hot wind that ensure the dry effect for glass and reduce the noise.
11) The press section can be opened in large journey to maximum 500mm, easy to maintenance.
12) In the press section, there is inert gas filling function. The inert gas filling efficiency is more than 95%.
13) PLC control system with touch screen interface. Easy to operate and automatically self-diagnosis the fault of the production line.
14) Glass position memory function, can easily and quickly deal with the inconvenience caused by errors, improve the production efficiency.
Strong points
a. The water in the washing tank, you'd better use the purified water.
b. Mechanical adjustment wind of knife, without any manual operation. According to the thickness of the glass, mechanical detection and adjustment of the wind knife.
c. 15kw fan, two pairs of wind knife with muffling equipment and enough wind pipes, to lower the noise and realize the wind uniform and rapid drying.
d. All the posts(brush post and wind knife posts and others) are installed onto the upper bracket. The bottom board is a complete piece of stainless steel board. without any joint point and drilling hole. So the washing section have no chance to leak.
e. The screw holes of the fixed brush are all strip shaped. The positions of the brushes can be adjusted according to needs. After the brushes have been shortened for a long time using, the distance between two pieces of brushes in each pair of brush can be adjusted. So that the bushes can be used for a longer time. Otherwise, you have to change the brushes.(The life of each brush is different. If you polish the edge after cutting, the brushes using life can be longer, if not polish, the brushes are easy to be cut) 
Our washer adopts DuPont 610 food grade brush. Effectively remove static electricity, ensure the clarity of the cleaned glass, and ensure that the glass will not appear twill in the sun after cleaning.  
f. The brush wiper is more convenient to use and not need to soak in advance. The effect of water scraping is better.
Water tank is fixed at the bottom of the washing body. There are two 1.8KW heater in the water tank. If the water in your area is not available, it is better to soften the water with our Water Purifier. In order to ensure the cleanliness of the glass, please ensure the cleanliness of the water in the tank. If there is oil on the surface of the glass, you'd better use treated water.
The front cabinet and back plate of the washing and drying section are made of high quality stainless steel. The front cabinet is bending from a whole piece of stainless steel plate (with powder spraying), No Welding, so that it is durable and not deform-able. Stainless steel and other corrosion resistant materials are used in the contact parts with waterproof. The high pressure fan and the sealed sound absorbing material and the circulation air device not only reduce two times of pollution, but also reduce energy consumption and noise, and ensure the best cleaning effect and service life for a long time.
The wall thickness of the washing machine is 6mm.
1) Washing part: This part has three pairs of soft brushes (the material is high -temperature nylon wire ) and two pairs of sponge roller. The brushes are driven by three synchronous motors separately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, effective protection of the coating glass especially the LOW-E glass layer stratification. There are five pairs of rollers in washing box, it can make the glass move smoothly.
2) Drying part: this part is also made of stainless steel. The air enters into the air knife from the top. The distance between the air knife and the glass should be adjusted according to the thickness of the glass in order to guarantee the drying effect. Air passage adopts the most advanced design and increase the drying speed and productivity. There are two pieces of wind knife. The angle of the wind knife changed automatically when the thickness of glass changed. This make sure the glass is dry. The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.




About Us (Professional Manufacturer of Insulating Glass Prodcution Machine)
SHANDONG BOKE CNC EQUIPMENT CO.,LTD was built at the outset in July 2000. It is a new high-tech private enterprise integrated production, scientific research, development the insulating equipment of middle and high-grade.
Since set up, we had 24 years experience in the field of insulating glass production together with intensive research and development, as well as a global consulting and service network stand for High Tech. Through ISO9001, High tech and quality through the most up-to-date fabrication methods distinguish ZHTD as global market leader. Our machines have attained CE Certificate.

         FAQ

1.Q: Are you a manufacturer?
 

A: Yes, we are a professional manufacturer of insulating glass production line for more than 21 years.
 

2.Q: What does your company produce?
 

A: Insulating Glass Production Line (with and without gas filling on line), Automatic Sealing
Robot, Butyl Coating Machine, Automatic Aluminum Spacer Bending Machine, Automatic Desiccant Filling Machine, Aluminum Frame Conveyor, Two-component Sealant Extruder, Glass Washing Machinery, Rotating Sealing Table, and so on.
 

3.Q: How about your delivery time?
 

A: Normally the delivery time is about 30 days. For some special case, we can make it within 2 weeks, it depends on different products.

4.Q: What methods of payment do you accept?
 

A: We accept T/T, L/C.
 

5.Q: What is the Loading Port?
 

A: Qingdao Port